Paper Board Production from Pulping, Bleaching, Coating

This report provides the cost structure of paperboard by pulping, bleaching, and coating processes. Fibrous material like hardwood, softwood, and recycled papers are turned into pulp either by chemical or thermo- mechanical pulping method. They are then bleached by delignification or oxidation or reduction method to create single-ply or multi-ply paperboard, which can be coated using pigments or adhesives like styrene-butadiene emulsions and water for a better appearance.

The project economic analysis provided in the report discusses a Germany-based plant:

• Manufacturing Process
  • Process Flow
  • Material Flow
  • Material Balance
• Raw Material and Product's Specifications
  • Raw Material Consumption
  • Product and Co-Product Generation
  • Capital Investment
• Land and Site Cost
  • Offsites/Civil Works
  • Equipment Cost
  • Auxiliary Equipment Cost
  • Contingency
  • Engineering and Consulting Charges
  • Working Capital
• Variable Cost
  • Raw Material
  • Utilities
• Fixed Cost
  • Labor Requirement & Wages
  • Overhead Expenses
  • Maintenance Charges
• Financing Costs
  • Interest on Working Capital
  • Interest on Loans
• Depreciation Charges
• General Sales and Admin Costs
• Production Cost Summary